Building a custom bike

How custom can your bike be? How much money do you have.

Story by Bill Kresnak
Photos by Bill Andrews

In the warehouse that is the Skunkworx Custom Cycle shop in Columbus, Ohio, Skunkworx boss Bruce Mullins (right) paces the floor, talking into a cellphone.

He's negotiating with a parts supplier, trying to exchange some parts, and providing the specs for custom-built new ones.

In another part of the shop, Jim Davis and another Skunkworx employee are grinning from ear-to-ear as they examine their latest handiwork. They've modified the frame of an old minibike, turning it into a minichopper.

In a corner of the shop, an employee sands metal fenders and a gas tank, preparing them for paint. And in yet another part of the shop, a worker snakes wiring through the handlebars and frame of an almost-completed custom bike.

The shop phone rings. Mullins lays down the cell phone and grabs the shop phone. Then a potential customer walks in the door, asking about custom bike prices and options.

It's just the beginning of another work day at the Skunkworx.

If you want the pros at Skunkworx to build you a bike, be prepared to spend at least $25,000 and wait two-to-eight months for a completed bike, depending on how much fabrication and custom work is involved.

Mullins sits down just long enough to explain the process of coming up with the vision for a bike if a customer walks in the door with an armload of cash.

First, Mullins says, he tries to get a sense from the customer of what he wants.

"What style do you want," Mullins will ask. "For example, do you want a tall and long chopper, or a low street rod?

"And do you want a hardtail or softtail?" Mullins will ask. "What size engine?"

With basic questions out of the way, Mullins then tells the customer to go home and spend some time thumbing through motorcycle magazines to put together a portfolio of photos of things that the customer likes.

With those photos in hand, the customer comes back and Mullins goes over the ideas with him, telling him what would work when combining aspects of different bikes, what won't work, and offering new suggestions that may be variations of what the customer sees in the magazines.

"Not all the customers have a sense of symmetry," Mullins explains.

"If I butt heads with someone who wants something that is ugly and tacky, then I might pull out of the project because my name's on it," he adds.

Luckily, he says, that doesn't happen much. Most customers are open to his suggestions involving the lines on the bike, paint scheme and other details.

"I try to steer people away from component bikes" where you just pick components out of catalogs or from various companies' websites "because that's not a custom motorcycle," Mullins says. "It's a point-and-click motorcycle."

A surprising number of customers find a wheel style they like then basically want to build a bike around them.

For example, someone who decides on "Warlock" wheels from RC Components would want a medieval theme for the rest of the bike, he says.

Once the customer knows what he wants and Mullins knows he can do it, the work begins. Mullins says he encourages the customer to drop by as often as he wants to see how the work is progressing.

In the case of the Skunkworx/Jim Davis bike that Mullins and Davis are about to begin building, they already know what they want: a stunning long-and-low street rod.

Following the build:

 

© 2003, American Motorcyclist Association